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Welcome to Magic Automation

Our industrial automation services provide end-to-end solutions designed to increase productivity, improve quality, and enhance safety in manufacturing environments. These services encompass the installation of automated systems, comprehensive training, panel manufacturing, and the supply of specialized components.

1. Industrial Automation Installation

Automation services involve deploying modern technology to replace manual processes and hard-wired logic. Reduces labor costs by up to 80%, improves safety by removing humans from hazardous tasks, and enables 24/7 production cycles

System Integration: Combining PLCs, SCADA (Supervisory Control and Data Acquisition), and HMIs (Human Machine Interfaces) for seamless operation. It begins with site assessment and requirement analysis, followed by hardware deployment and software integration.

Field Installation: Installing sensors, actuators, and robotic arms to automate machinery.

Commissioning & Troubleshooting: Testing and fine-tuning systems for peak performance. It includes rigorous testing such as Factory Acceptance Tests (FAT) to verify inputs, outputs, and logic before the system goes live

Networking: Implementing Industrial IoT (IIoT) and Ethernet IP to enable remote monitoring.

2. Training on PLCs and Instrumentation

Specialized training programs, ranging from basic to advanced levels, are designed to create industry-ready technicians and engineers. Our training bridges the gap between theoretical knowledge and the practical skills needed to manage modern factories.

PLC Programming: Covers architecture, hardware configuration, and standard programming languages like Ladder Logic, Function Block Diagram (FBD), and Structured Text (ST). Out training covers ladder logic, functional block diagrams, and structured text using platforms like Siemens TIA Portal, Allen Bradley, and Delta.

Instrumentation & Calibration: Training on sensors (temperature, pressure, level, flow), transmitters, and calibration techniques. Our training focuses on the "eyes and ears" of the system—sensors and actuators. Learners master digital/analog signals, calibration, and signal conditioning for variables like temperature, pressure, and flow.

HMI/SCADA Training: Learning to create graphical interfaces for process visualization and data acquisition.

Advanced Topics: Include PID control, SCADA integration, and industrial networking protocols such as Modbus, Profinet, and EtherNet/IP.

VFD (Variable Frequency Drive: Training on motor control and speed regulation.

3. Manufacturing Control Panels

Control panels serve as the "nerve center" of automated systems, designed to house essential components in durable enclosures. Control panels serve as the centralized "brain" of industrial machinery, housing critical electrical components.

Custom Design: Manufacturing customized PLC panels, Motor Control Centers (MCC), and Power Control Centres (PCC) based on client specifications. Our engineers use CAD to create detailed schematics, considering thermal management (cooling fans/AC), power distribution, and safety circuits.

Component Assembly: Integrating PLCs, VFDs, relays, circuit breakers, and terminal blocks. Key Components typically includes a PLC, power supplies, circuit breakers, relays, terminal blocks, and a Human-Machine Interface (HMI) for operator interaction.

Compliance: Ensuring panels meet safety and quality standards, such as IEC 61439.

Testing: Functional testing (FAT - Factory Acceptance Testing) to ensure reliability.

4. Supply of Industrial Equipment

Comprehensive supply services provide the hardware necessary for automation. Our strategic procurement ensures that critical components are available when needed to avoid costly project delays. We cover the full lifecycle from issuing Purchase Orders (POs) and tracking shipments to quality inspections and on-site delivery.

Controllers & Drives: Supplying PLCs, PACs (Programmable Automation Controllers), and VFDs from leading brands. The process involves identifying qualified vendors for everything from raw materials to specialized machinery like CNC machines, welding robots, and VFDs.

Field Devices: Supplying sensors, actuators, valves, and solenoids.

Electrical Components: Supplying circuit breakers, relays, contactors, and power supplies.

Key Benefits

We establish direct relationships with manufacturers provide better technical support, visibility into the supply chain, and access to the latest innovations

Reduced Downtime: Proper installation and trained staff reduce unplanned stoppages.

Increased Efficiency: Automation allows for 24/7 operation with higher precision.

Improved Safety: Reduced human exposure to hazardous, manual tasks.

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Knowledge will forever govern ignorance: and a people who mean to be their own Governors, must arm themselves with the power which knowledge gives. -JAMES MADISON